Industrial Computer Vision with AI: Defect Detection and Visual Inspection Training Course
Industrial computer vision powered by AI is revolutionising the way manufacturers and quality assurance teams identify surface defects, confirm part compliance, and automate visual inspection workflows.
This instructor-led, live training (available online or on-site) is designed for intermediate to advanced-level QA teams, automation engineers, and developers who aim to design and implement computer vision systems for defect detection and inspection using AI techniques.
By the end of this training, participants will be able to:
- Understand the architecture and key components of industrial vision systems.
- Build AI models for visual defect detection using deep learning.
- Integrate real-time inspection pipelines with industrial cameras and devices.
- Deploy and optimise AI-powered inspection systems for production environments.
Course Format
- Interactive lectures and discussions.
- Extensive exercises and hands-on practice.
- Practical implementation in a live lab environment.
Course Customisation Options
- To request a customised training session for this course, please contact us to arrange.
Course Outline
Introduction to Industrial Computer Vision
- Overview of machine vision systems in manufacturing
- Typical defects: cracks, scratches, misalignments, missing components
- AI versus traditional rule-based visual inspection
Image Acquisition and Preprocessing
- Camera types and image capture settings
- Noise reduction, contrast enhancement, and normalisation
- Data augmentation for training robustness
Object Detection and Segmentation Techniques
- Classical approaches (thresholding, edge detection, contours)
- Deep learning methods: CNNs, U-Net, YOLO
- Choosing between detection, classification, and segmentation
Defect Detection Model Development
- Preparing annotated datasets
- Training defect classifiers and segmenters
- Model evaluation: precision, recall, F1-score
Deployment in Industrial Settings
- Hardware considerations: GPUs, edge devices, industrial PCs
- Real-time inspection pipeline architecture
- Integration with PLCs and factory automation systems
Performance Tuning and Maintenance
- Handling changing lighting and production conditions
- Model retraining and continual learning
- Alerting, logging, and QA reporting integration
Case Studies and Domain Applications
- Defect detection in automotive assembly and welding
- Surface inspection in electronics and semiconductors
- Label and packaging verification in pharma and food
Summary and Next Steps
Requirements
- Experience with machine learning or computer vision concepts
- Familiarity with Python programming
- Basic understanding of quality control or industrial automation
Target Audience
- QA teams
- Automation engineers
- Computer vision developers
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