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Course Outline
Introduction to Lifting Machinery
- Types of lifting equipment and their common applications
- Key components and terminology (e.g., blocks, slings, hooks, load charts)
- Understanding rated capacity and Safe Working Load (SWL)
Principles of Technical Operation
- Basic mechanical and control systems for cranes, hoists, and forklifts
- Load handling techniques and rigging fundamentals
- Operational checks and correct machine setup procedures
Safety Procedures and Personal Protective Equipment
- Pre-use inspection checklists and defect reporting processes
- Selecting and correctly using PPE for lifting operations
- Establishing exclusion zones, signaling, and communication protocols
Inspection, Maintenance & Testing
- Planned maintenance schedules and inspection intervals
- Considerations for non-destructive testing (NDT) of critical components
- Record-keeping and tagging systems for equipment status tracking
Regulatory Framework & Standards
- Applicable national regulations and oversight authorities
- Relevant international standards (such as ISO, ASME, and EN standards where applicable)
- Legal responsibilities of operators, employers, and competent persons
Risk Assessment and Safe Systems of Work
- Conducting task-based lifting risk assessments (Lifting Operation Plans)
- Control measures: exclusion zones, tag lines, and lifting supervision
- Permit-to-work systems, lift plans, and competency verification
Incident Response, Reporting & Continuous Improvement
- Immediate response actions for lifting incidents and near-misses
- Accident investigation, root-cause analysis, and corrective actions
- Implementing lessons learned and fostering continuous safety improvements
Practical Workshops and Assessments
- Hands-on rigging and load-lift exercises (live or simulated)
- Group activity: Develop a lift plan and present control measures
- Final practical assessment and written knowledge evaluation
Summary and Next Steps
Requirements
- Basic mechanical aptitude and familiarity with workshop or industrial settings
- Previous experience operating industrial equipment is advantageous but not required
- Fundamental understanding of workplace health and safety principles
Target Audience
- Equipment operators (including crane, hoist, and forklift operators)
- Maintenance technicians
- Site supervisors and safety officers
- Plant managers and engineers involved in lifting operations
14 Hours
