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Duration 14 hours
Course Outline
Introduction to Lifting Machines
- Classification of lifting machines and their typical applications
- Essential components and terminology (such as blocks, slings, hooks, and load charts)
- Comprehending rated capacity and safe working load (SWL)
Technical Operation Principles
- Fundamental mechanical and control systems for cranes, hoists, and forklifts
- Load handling techniques and foundational rigging knowledge
- Operational verification and proper machine setup
Safety Procedures and Personal Protective Equipment
- Pre-use inspection protocols and defect reporting procedures
- Selection and correct usage of PPE for lifting operations
- Management of exclusion zones, signaling, and communication protocols
Inspection, Maintenance & Testing
- Scheduled maintenance routines and inspection frequency
- Non-destructive testing (NDT) considerations for critical components
- Maintenance of records and equipment status tagging systems
Regulatory Framework & Standards
- Relevant national regulations and supervisory bodies
- Applicable international standards (e.g., ISO, ASME, EN standards where relevant)
- Legal responsibilities of operators, employers, and competent persons
Risk Assessment and Safe Systems of Work
- Execution of task-based lifting risk assessments (Lifting Operation Plans)
- Control measures including exclusion zones, tag lines, and lifting supervision
- Permit-to-work systems, lift plans, and competency verification
Incident Response, Reporting & Continuous Improvement
- Immediate response actions for lifting incidents and near-misses
- Accident investigation, root-cause analysis, and implementation of corrective actions
- Application of lessons learned and ongoing safety enhancements
Practical Workshops and Assessments
- Hands-on rigging and load-lift exercises (live or simulated)
- Group activity: drafting a lift plan and presenting control measures
- Final practical evaluation and written knowledge assessment
Summary and Next Steps
Requirements
- Fundamental mechanical aptitude and familiarity with workshop or industrial settings
- Prior experience operating industrial equipment is preferred but not required
- Basic understanding of occupational health and safety principles
Target Audience
- Equipment operators (including crane, hoist, and forklift operators)
- Maintenance technicians
- Site supervisors and safety officers
- Plant managers and engineers involved in lifting operations
