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Course Outline

Introduction to Industrial Robotics and Automation

  • An overview of the industrial robotics ecosystem
  • Communication standards: OPC UA, Modbus, and Profinet
  • The distinct roles of ROS and PLCs within automation environments

ROS-PLC Communication and Integration

  • Exploring ROS topics, services, and messages
  • Foundations of PLC programming for ROS connectivity
  • Leveraging OPC UA and MQTT to achieve interoperability

Setting Up the Integration Environment

  • Installation and configuration of ROS 2 and Codesys
  • Network configuration linking robots and PLCs
  • Establishing communication bridges between different systems

Control and Coordination of Industrial Robots

  • Implementing ROS-based motion control for robotic arms
  • Mapping PLC signals to ensure task synchronization
  • Achieving coordinated operation between robots and machine processes

Digital Twins and Virtual Commissioning

  • The concept and architecture of digital twins in automation
  • Simulating production lines using Gazebo or Unity Reflect
  • Establishing real-time feedback loops between physical and digital environments

Data Acquisition, Monitoring, and Optimization

  • Gathering telemetry data from PLCs and sensors
  • Analyzing performance data with the aid of Python or ROS tools
  • Enhancing robotic workflows through predictive analytics

Advanced Topics in ROS-Industrial

  • An introduction to ROS-Industrial interfaces and libraries
  • Incorporating machine vision and AI-driven quality inspection
  • Addressing security and maintenance concerns in ROS-PLC systems

Hands-on Project: ROS-PLC Integrated Digital Twin

  • Designing a virtual model of a robotic cell
  • Linking the simulation with PLC control logic
  • Conducting real-time testing for synchronization and optimization

Requirements

  • Proficiency in industrial automation and PLC systems
  • Background in Python or ladder logic programming
  • Fundamental knowledge of robotics and control communication protocols

Target Audience

  • Automation engineers involved in the development or maintenance of robotic systems
  • Systems integrators responsible for ROS-PLC communication implementation
  • Professionals engaged in digital twin or industrial simulation environments
 28 Hours

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