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Course Outline

Module 1: Background

  • Introduction
  • Historical Evolution of RCM
  • RCM II vs. RCM (RCM III?)
  • Reliability Centered Maintenance Goals
  • Types of Maintenance
  • Standardization and SOPs

Module 2: Measuring Your Progress: Key Performance Indicators (KPIs)

  • Selecting Key Performance Indicators
  • Rules for Applying Metrics
  • Examples
  • Maintain and Publish the Track
  • RCM Metrics

Module 3: Understanding Failures

  • Failure
  • System and System Boundary
  • Function and Functional Failure
  • Failure Modes
  • Failure Characteristics
  • Preventing Failure

Module 4: RCM Foundation: Root Cause Analysis (RCA)

  • Chronic vs. Sporadic Problems
  • What is RCFA and Why Is It Performed?
  • 7 Generic Steps in an RCFA
  • Failure Analysis Methods
  • FMEA Procedure – The Core of the Maintenance Management System
  • The Ishikawa Diagram
  • Fault Tree Analysis
  • Pareto Charts

Module 5: The RCM Process Streamlined with LEAN Management

  • Process Definitions and Basic Analysis
  • SIPOC and VSM
  • Understanding Process Wastes
  • Defining Wastes Using the DOWNTIME Tool
  • Basic Process Improvement Using ECRSA
  • LEAN Visual Environment – Applying 5S Methodology
  • Using Poka-Yoka to Prevent Mistakes
  • Muda, Mura, Muri
  • Building the RCM Process
  • RCM Decision Diagrams
  • Implementing RCM Recommendations

Module 6: Other RCM Program Components

  • Statistics in Maintenance
  • Precision Rebuild and Installation
  • Failed-Part Analysis
  • Rebuild Certification/Verification
  • Recurrence Control
  • Introduction to SAE JA1011 and JA1012

Module 7: Putting It Into Action: Maintenance Planning & Scheduling

  • Measuring Workload
  • Planning Principles
  • Scheduling Principles
  • Periodic Maintenance Scheduling (Daily, Weekly, Other)

Requirements

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 35 Hours

Testimonials (3)

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